Huanuo stamping machine

The HN-C3-10T punching and splitting machine has a compact and firm structure, air cylinder output, no pollution to the environment, large output, and simple operation.

The HN-C3-10T punching and splitting machine has a compact and firm structure, air cylinder output, no pollution to the environment, large output, and simple operation.

It adopts the latest gas-electric lightweight design and can use various knife molds. Effectively cut various FR4 aluminum base hard circuit boards and flexible printed circuit soft boards.

It is suitable for batch die-cutting of circuit boards of mobile phones, digital cameras, computers, automobiles, etc., when cutting multi-connected circuit boards, LED light boards, etc., it can exert the greatest effect. Pressurized by a pressurized cylinder drive.

Features introduction:

Features of cutting FPC substrates by punching:

1. High efficiency: 6 to 8 puzzles can be divided into one minute.

2. High quality: The surface of the slitting product is flat and uniform in size.

3. High environmental protection: low noise and no dust, which reduces environmental pollution.

4. Low energy consumption: the main power is air power.

5. Low intensity: Greatly reduce the labor intensity of employees.

Sixth, easy to operate: easy to operate, new or old employees are easy to learn, easy to learn and easy to operate.

7. High safety: The automatic entry and exit slitting method of the lower die is adopted, and there are gratings and safety gates to protect the operators and operate very safely.

 

Control System:

1. Use PLC programmable controller + touch screen to control the whole operation process, which can be operated automatically or manually.

2. Abnormal conditions realize emergency stop and sound and light alarm.

3. Emergency stop buttons and alarm devices are installed at both ends of the equipment.

4. The control panel is locked to prevent unauthorized personnel from modifying and setting parameters.

5. Equipped with an independent distribution box, the circuit is divided into blocks, strong and weak, for maintenance.

6. The system is set with overload protection.

7. Automatically detect the cutting height function, the cylinder, solenoid valve, wire rail, etc. complete the punching function, the pressure can be fine-tuned through the control system, and the downward pressure and cutting are stable.

8. Cutting worktable, after cutting, the cutting table is returned to the operating position.

9. The platform precision sliding and the horizontal precision of the die table are ±0.02mm, composed of cylinders, sensors, etc., through the control system to complete the front and back sliding, thereby realizing the FPC handling function.

 

Device parameters:

Equipment appearance specifications	Machine name	FPC stamping machine
	machine type	HN-C3-10T
	Dimensions	Length * width * height: 1100*800*1920mm
	shape	Floor-standing
	weight	500KG
	colour	Computer white
Equipment supply requirements	power supply	AC220V
	Environmental requirements	Clean and dry, avoid humidity or high temperature
	Working pressure/pipe diameter	＞ 0.6MPa/ ＞ 10mm
	Minimum distance between part and cutting position	≧ 0.5mm
	Maximum sub-board length	280*320mm (larger area can be customized)
	FPC cut point location	No components are allowed to cross above the tangent point
	Positioning hole requirements	There are at least four positioning holes on the FPC plus one foolproof hole
	Maximum height of FPC board components	For PCB parts, the height limit is 30mm, and the front height limit is 35mm
Device software part	Controller PLC	Xinje/Mitsubishi
	parameter settings	Pressing pressure value can be set through touch screen
	Storage module	Can store multiple sets of data
	operating system	Independent research and development operating system
	touch screen	Xinje touch screen PLC controller supporting touch screen
	Stress Sensing Module	sensor
Mould	Mold properties	High speed steel
	Mold type	Knife mold or precision steel mold/composite mold
	Blade angle	According to customer product cutting point design
	Service life	5 million times
	Making mold information	Product Gerbar or CAD file and 2-5 pieces of finished board
	Change time	10min
	Production cycle	7-10 days
	Mold accuracy	0.05mm
Main control slitting system	Sub-board efficiency	8-12s a whole puzzle
	Guide screw	Shanghai Bank
	Pneumatic accessories	Airtac/SMC
	Equipment output	8, 10, 15, 20, 30, 60 tons of output
	Way in and out of the board	Cylinder guide rail or servo system + screw guide rail
Other functions	Protection function	Light barrier, sensor and software triple protection, two-hand button start
	Surface treatment of machine parts	Anode, electroplating
	Punching method	Mechanical cylinder, high-speed pressurized cylinder, hydraulic cylinder
	Security	Safety door grating, emergency stop switch
	Self-check function	Boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system
	Scope of application	Suitable for slitting FPC board with components, stamp hole PCB or aluminum substrate, copper substrate

 

Appearance introduction

Equipment details

Detail drawing of pressurizing bar of stamping sub-board

Stamping machine workbench

Workbench: used for the operator to take and place products, take the punched products, and place the products to be cut;

Safety grating: prevent the operator from misoperation, mistakenly place hands or other tools in the work area to protect the safety of employees;

Double start button: foolproof and safety protection function to prevent misoperation by employees and accidental touch by non-workplace operators;

10T booster cylinder: adjustable pressure: meet 0-10T pressure adjustable, suitable for more types of products.

Pressure sensor of stamping machine

Stamping machine display

Pressure sensor: It can sense the punching pressure when punching the product, and provide a more accurate punching pressure value for the operator to better adjust the basis;

Pressure display: The pressure can be displayed by data, and the pressure value can be visualized, which can provide better data reference for customers.

Touch screen: set operating authority, control: inching, manual, semi-automatic, output storage, statistics and error information storage parameter settings (engineer: need to set permissions) to select and set each station of the program, real-time monitoring, parameter settings and other functions.

 

3D mold

Mold front view

Mold parting diagram

Mold size: The mold size of this machine is 260MM*320MM, other products or needs can be customized according to requirements;

Guide post: play a role in positioning the guide port to ensure the precise cutting position of the product.

Product tray: customized according to customer product requirements

Fixture type

Demolition of waste edges:

For the stripping of bridge-connected PCBs, the scrap edges are usually removed manually, because the scrap edges are relatively large. Similarly, FPC products are also manually removed.

pressure test

Pressure tester

Customer's 1.6MM thick FPC board pressure test

Customer case

After-sales commitment

1. Commitment: Warranty period: 1 year, lifetime maintenance. Response time: After receiving the user's notice, professional and technical personnel will not exceed 24 hours (local) and 48 hours (off-site) on-site service to ensure 24-hour uninterrupted after-sales technical service support; repair time: 48 hours.

2. Free warranty: Free warranty during the warranty period, and after the warranty period, spare parts and maintenance services are guaranteed at a reasonable price.

3. Free training: On the day of training, the purchaser’s technical personnel will be trained on the equipment operation for free to ensure that the user’s personnel can be proficient in conventional use methods such as various equipment and software, as well as the judgment and resolution of minor faults.

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